K-Series Products Technical Training
Current Course Schedule:
Location
Dates
Price
Type
Register
Form/Info
Kingwood, TX
Feb 23-26, 2010
$1,500.00
Closed
Farmington, NM
Mar 16-19, 2010
$1,500.00
Open
Pittsburg, PA
Apr 13-16, 2010
$1,500.00
Open
Grand Junction, CO
July 13-16, 2010
$1,500.00
Open
Oklahoma City, OK
Oct 12-15, 2010
$1,500.00
Open
Objective:
For effective operation of the Weatherford SCADA Systems, it is beneficial for a company to implement and provide employees periodic training to enhance their knowledge and proficiency to maximize the company’s return on investment. To this end, Weatherford is pleased to offer a variety of training programs designed to educate and enhance the benefits of your automation system.
Course Description:
DACC RTU Course Series
K-Series Product Training Course (school date)
This four day course builds on a basic understanding of RTU operation and use and covers the system overview, detailed RTU components, RTU configuration, and instrumentation hookup, calibration concepts, Weatherford PROControl concepts, and advanced troubleshooting.
This course will prepare the student for the Calibration, PROcontrol, and Application course.
A detailed course outline is attached.
Course Contents:
SYSTEM OVERVIEW
Well site equipment
RTU system
Instrumentation
Control
Communications
Production equipment
Host system
WELL SITE EQUIPMENT (basic review)
Gas Flow Meter – orifice, V-Cone, turbine, PD
Liquid Flow Meter – turbine, PD, V-Cone
Dehydrator – reboiler temperature, glycol level, glycol flow, pump strokes
Tank – level, temperature – analog, digital probe, switch, radar, ultrasonic, float, head pressure
Compressor – run status, rpm, suction & discharge pressure, shutdown control Modbus communications interface
Pump – flow, discharge pressure, start/stop control, bypass control, run time
Separator – pressure, level, dump valve failure, liquid flow
Control – valve control, valve position, upstream & downstream pressure pressure & time intermit
Flow Control -
Well Head - casing pressure, tubing pressure, control valve
Plunger lift – arrival switch, vent valve, control valve, plunger release
Volume control – daily or monthly volume
SWD (salt water disposal) – pressure control, rate control, tank level control pump control
Water injection – Valve control, water meter, injection pressure monitoring and control, flow rate monitoring and control
CDP (central delivery point) – split flow control, summing flow rates, volume control
POW (pressure observation well) – downhole pressure & temperature, digital and analog interface
Pump-off-control – flow switch & timer
Chemical injection – proportional to flow computer volume
Sampler control – proportional to flow computer volume
Hurricane timer
Environmental – tank level, pressure, alarms, well ESD
Analyzers – O2, CO2, N2, BTU, specific gravity
Device interface – VSD, PLC, other flow computers and RTUs
Wireless monitoring and control
RTU SYSTEM
K-3512, 3102, 2000, 1000, 500, & 202 RTUs – Overview
New K-5000 RTU System
MIM Module
Differences between RTUs
Multi-Variable transmitter (MVT), standard and low cost
RTU components – mounting, enclosure, LOS jack, power supply
RTU board layout – I/O, LEDs, com ports, power, fuses
Display
LOS jack & cable
Power Supply – Solar, AC, TEG, Wind Turbine
Batteries
Accessories - RS232 - RS485 converter, pulse amp & CIM
Communication – radio, cellular, CDMA, GPRS, satellite, LEO, Space Data, port sharing
Grounding system – ground rod, CADWELD
Antenna System – Yagi, omni, polyphasor, operating frequency
Software tools
IMI –Intelligent Machine Interface (Weatherford, no cost)
Hyperterminal (Windows, no cost)
Procomm (purchased from Symantec)
VbTerm (eP/Weatherford, no cost)
VbFlash (eP/Weatherford, no cost)
VbPoll (eP/Weatherford, no cost)
VbCIM (eP/Weatherford, no cost)
VbModbus (eP/Weatherford, no cost)
KWinCom for Windows (Weatherford, $125 each copy)
KComm for DOS (Weatherford, no cost)
SaveRec for DOS (Weatherford, no cost)
TREND for DOS (Weatherford, no cost)
RTU CONFIGURATION
Computer interface – LOS, cable, VT-100 terminal, IMI Program
Menu system description
Keyboard navigation
Passwords
Short cut keys
Must complete record editing
Can’t back up for correction
Firmware types & versions
Hardware channel & software record concepts
RTU Setup Procedure
Board replacement
Firmware upgrade
Extract RTU history
Extract RTU trends
Clear & test memory (return to factory default)
See RTU setup procedure document
RTU CIM interfaces
Multi-Variable Transmitter
I/O CIM
Honneywell PPT-R
Pulse CIM
Reset menu
History settings
Communications
Analog fail
Cryout (report on alarm)
Clear and test memory
IMI Program
Program overview
Installation
Database concepts, installation path, renaming
Administration concepts, tool, utilities, functions
Navigation
Data retrieval
Reports
Excel data reporting and graphing
Digital inputs
Input circuitry
Channel numbering
N/O & N/C definition
Typical wiring techniques
Failsafe configuraton
Hardware channel vs. software record display
Digital Input record configuration
Display hardware channel & software records
Example setups
Digital Output
Connection definition
Channel numbering
N/O & N/C definition
Typical wiring techniques – relay, EPC, EPVP, solenoid, latching solenoid
Typical wiring techniques – solid state, open collector
Failsafe configuration
Disable switch (K-3512)
Record configuration
Display hardware channel & software records
Analog inputs
Input circuitry
Channel numbering
4-20mA & 1-5volt standards, typical applications
Internal inputs
RTDs
Typical wiring techniques
Power supply, wiring
Display hardware channel & software records
Analog record configuration
Tank gauging, scaling, and specific gravity correction
Scaling calculations and examples
Scaling non-standard transmitter signals
Display hardware channel & software records
Example setups
Analog output (setpoints)
Output circuitry
Channel numbering
4-20mA & 1-5volt standards
Typical wiring techniques
Display hardware channel & software records
Ways to drive outputs – manual, analog record, procontrol
Accumulator input
Input circuitry
Channel numbering
Typical wiring techniques
Display hardware channel & software records
Accumulator record configuration
Example setups
Totalizer (tank module) record configuration
Tank gauging – strapping factor, calculation, tank size tables
Inputs
Review turbine meter concepts
Other uses
Example setups
Flow computer configuration
What is a flow computer?
AGA 3, 1985 &1992 equations, orifice meters
AGA 7, turbine, pulse meters
NX19 & AGA8 supercompressibility
V-Cone, gas and liquid
Review orifice meter concepts
Scaling
Input types
Other uses – water meter, tachometer
Example setups
RTU data logging
EFM data
Analog history
Production history
Analog record trending
Special RTU device interfaces
Data communications – RS-232, RS485, converters, wiring
Siemens & Advanced Telemetrics, level probe interface
Bristol flow computer interface
Baker FTI downhole instrument interface
Cooper Entronic PLC interface
MODBUS RTU interface
VSD
Motor Saver
Total Flow, Fisher, others
Micro Motion
MODBUS ASCII interface
CSI Frick Compressor Control Panel
Firmware types
Example setups
Communications tools
K-2000
Differences from K-3000 series
System specification
Enclosure system
I/O
KD-500 & K-500
System specification
Options
Enclosure systems
Power management
I/O
CIM Modules
I/O
Functions
Application
PRO-CONTROL (brief description)
Control concepts
Overview of modules
Production valve types
ESD/TSD
CALIBRATION (brief description)
Calibration concepts
Calibrating the RTU System
A/D reference
Re range transmitter
Impact of RTU replacement
Other Equipment
Kimray EPVP
Kimray EPC
Pressure transmitters
K-series port sharing board
K-series power supplies
K-series RS-232 to RS-485 converter
Solenoid valves
Level probe, Siemens, Advanced Telemetrics
Instruments
INSTRUMENTATION HOOKUP and WIRING
Wiring & cable selection
Hazardous area classification
TROUBLESHOOTING
RTU board operation, display, LED’s, visual inspection
System power, AC, solar, battery
Fuses, RTU board, power supplies
Communications, comm viewer, KComm, LED’s
Instrumentation
Control, valves, actuators
Instrument hookup and wiring and troubleshooting will be discussed throughout the course